This article was written by users request, who wanted to calculate the section flexure depth with the main shaft to obtain the bent pipe with given parameters.
Before the request, I didn't know that cold bending machines exist. Besides there are industrial bending machines and manual hydraulic benders.
They are working similarly as you can see on the picture.
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Section (pipe) is placed between the rollers, then the main roller bends the section and the remaining part slides through the bending machine.
From my amateur point of view, this process looks like this
Placing the section
or, if we combine
So, the question is how hard we should bend the tube i.e. lower the main shaft that after the sliding the section through we would have the needed curve? The curve is set with radius. But as user's request showed, parameters can be set not by the radius only, but by the length and height of a chord if you need an arc. The calculator that calculates the length of a section (L) and circle radius (R) by the given length (C) and chord height (h) - see the picture.
More info and formulas here- Circular segment
Let's move on.
So, if we need to have a flexure depth knowing the radius, distance between driven rollers, rollers radius and section size.
Let's rewrite combined picture, adding a few necessary lines, and removing all unnecessary.
Point B is a centre of our circle. Notice that the calculation is made by the outer edge of the profile relative to the curve. Since the radius of the height and width of the chord is likely to be calculated according to the axis of the profile, the radius of the profile should be added to the obtained radius so you will have the radius of the outer edge of the profile.
Then the geometry is used.
From the distance AC and AB we find ABD triangle
Hence
And here is the calculator
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